Kenwood TK 90 Service Manual

The Kenwood TK 90 is a professional VHF FM transceiver designed for commercial and amateur radio communications. This service manual covers technical specifications, circuit descriptions, alignment procedures, troubleshooting, and maintenance guidelines for qualified service technicians. The TK 90 operates in the 136-174 MHz frequency range with 25W output power and features programmable channels, CTCSS/DCS capabilities, and robust construction for demanding environments.

1. Technical Specifications 2. Circuit Description 3. Alignment Procedures 4. Disassembly Instructions 5. Block Diagrams 6. PCB Layouts 7. Parts List 8. Troubleshooting Guide 9. Maintenance Schedule 10. Safety Precautions 11. Service Notes

Technical Specifications

Complete technical specifications and performance characteristics of the Kenwood TK 90 transceiver.

ParameterSpecification
Frequency Range136-174 MHz
Output Power25W (High), 5W (Low)
Modulation16F3 (FM)
Channel Capacity16 channels programmable
Power Supply13.8V DC ±15%
Current Consumption5A max (TX), 0.8A (RX)
Dimensions140W × 40H × 165D mm
Weight1.2 kg
Sensitivity0.25μV (12dB SINAD)
Audio Output2W at 10% distortion

Circuit Description

Detailed explanation of the TK 90 circuit blocks and signal flow.

  1. RF Amplifier Stage: Pre-amplifies received signals and amplifies transmit signals
  2. PLL Synthesizer: Generates stable transmit and receive frequencies
  3. IF Stages: 21.4MHz and 455kHz intermediate frequency amplification
  4. Audio Processing: Compander circuit for improved audio quality
  5. Power Supply Regulation: Provides stable voltages to all circuits
  6. Microcontroller: Controls channel selection, CTCSS, and system functions

WARNING! High voltages present in transmitter stages. Use appropriate safety equipment.

Alignment Procedures

Step-by-step alignment instructions for optimal performance.

  1. Receiver Alignment: Adjust RF amplifier, mixer, and IF stages for maximum sensitivity
  2. Transmitter Alignment: Set carrier frequency, deviation, and power output
  3. PLL Adjustment: Verify reference oscillator and VCO alignment
  4. CTCSS/DCS Alignment: Set sub-audible tone frequencies and levels
  5. Squelch Adjustment: Set threshold for noise and signal squelch

CAUTION! Use calibrated test equipment. Follow procedures exactly.

Disassembly Instructions

Block Diagrams

System block diagrams showing signal flow and circuit interconnections.

Complete block diagrams included for:

Receiver Section: RF amp → Mixer → 1st IF → 2nd IF → Demodulator → Audio

Transmitter Section: Microphone → Compander → Modulator → Driver → PA → Antenna

Control Section: CPU → Display → Keypad → EEPROM → PLL

PCB Layouts

Printed circuit board layouts for component placement and troubleshooting.

  1. Main Board Top Side: RF components and microprocessor
  2. Main Board Bottom Side: Digital circuits and power regulation
  3. Front Panel Board: Display and control interface
  4. RF Module: Separate shielded RF section

Tip: Use anti-static precautions when handling PCBs.

Parts List

Complete component listing with part numbers and descriptions.

Part NumberDescriptionQty
X50-1230-01Main PCB Assembly1
X50-1231-01Front Panel Assembly1
X50-1232-01RF Power Module1
X50-1233-01LCD Display1
X50-1234-01Microprocessor IC1
X50-1235-01PLL IC1
X50-1236-01Final Transistor1

Troubleshooting Guide

Systematic troubleshooting procedures for common problems.

SymptomPossible CauseCorrective Action
No powerPower supply/fuseCheck 13.8V input; replace 5A fuse
No transmitPA stage/PLLCheck final transistor; verify PLL lock
Poor receptionRF amp/alignmentCheck RF transistors; realign receiver
No audioAudio IC/speakerCheck audio amplifier IC; test speaker
Display issuesRibbon cable/CPUReseat display cable; check CPU voltages

Maintenance Schedule

Recommended maintenance intervals and procedures.

Monthly: Clean exterior, check connections, verify operation

Quarterly: Performance check, alignment verification

Annually: Complete alignment, component inspection, preventive maintenance

WARNING! Only qualified technicians should perform internal maintenance.

Safety Precautions

Important safety information for service personnel.

RF Exposure: Maintain safe distance from antenna during transmission

Electrical Safety: Disconnect power before servicing; discharge capacitors

ESD Protection: Use grounded workstations and wrist straps

Ventilation: Ensure adequate cooling during extended operation

Service Notes

Additional service information and technical notes.

Firmware Updates: Available from Kenwood service website

Calibration: Requires spectrum analyzer and communication service monitor

Warranty: 1 year limited warranty from date of purchase

Service Centers: Authorized Kenwood service centers nationwide

Contact: Kenwood Technical Support: 1-800-KENWOOD

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